SHENCHONG Italy robotic bending unit deeply integrates a hybrid electric servo CNC press brake with robot ABB IRB 4600-60. Combined with an automatic gripping system, positioning table, and intelligent control software, it achieves fully automated sheet metal feeding, positioning, bending, flipping, and unloading. It is suitable for batch, high-precision, continuous production of small to medium-sized sheet metal parts.

1. Italy Robotic Bending Unit Core Equipment Components

1) SC Hybrid Electric-Hydraulic CNC Press Brake Machine WDK-80X1500MM

- Typical Configuration

- Nominal Pressure: 80T

- Working Length: 1500mm

- Control System: DA58T

- Axis Control Type: 6+1

Advantages of Hybrid Electric-Hydraulic System:

- Servo motor drives the oil pump, supplying power only during bending

- Energy consumption reduced by 50%

- Stable oil temperature

- High repeatability

- Low noise

- Suitable for long-term operation in automated production lines

2) ABB IRB 4600-60 Robot

Key Parameters

- Maximum Payload: 60 kg

- Maximum Working Radius: 2.05 m

- Repeat Positioning Accuracy: ±0.05 mm

- Compact structure, small footprint, high operating speed

Role in Bending

- Automatic sheet metal gripping

- Precisely feeds into the bending station

- Workpiece flipping and multi-process repositioning

- Automatic palletizing or conveying after bending

The IRB 4600 series is ideal for high-speed applications such as bending, stamping, and machine tool loading/unloading.

3) End Effector (Gripper)

- Vacuum suction cup or mechanical gripper (adaptable to different sheet metals)

- Anti-slip and anti-deformation design ensures stability of thin sheets

4) Auxiliary Systems

- Automatic loading platform/stock hopper (optional)

- Flipping table, positioning table

- Safety fence + light curtain + emergency stop system

2. Core Advantages of Italy Robot Bending Unit

High Efficiency:

- Stable cycle time per piece

- 24-hour continuous operation

- 2-3 times more efficient than manual bending

Consistent Bending Quality:

- Eliminates human error

- High consistency in angles and dimensions

- Especially suitable for bulk orders

Energy Saving and Low Maintenance:

- Hybrid hydraulic structure significantly reduces energy consumption

- Low heat generation, long hydraulic system lifespan

- Long robot maintenance cycle, low failure rate

Reduced Reliance on Manual Labor:

- One person can manage multiple bending units

- Alleviates the shortage of skilled bending workers

- Enhances factory automation and image

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3. Typical Application Scenarios

- Electrical cabinets and boxes (sheet metal parts)

- Appliance casings and metal housings

- Structural parts for engineering machinery

- Small and medium-sized parts with multiple bends

- Bulk repeat orders

High-Efficiency, Stable, and Energy-Saving Intelligent Bending Solution

SC hybrid electric CNC press brake machine paired with an ABB IRB 4600-60 six-axis industrial robot forms an integrated robotic bending unit, enabling fully automated production processes including automatic sheet metal feeding, precise positioning, continuous bending, and automatic unloading.

SHENCHONG Italy robotic bending unit is specifically designed for mass production of sheet metal parts, requiring high consistency and high cycle time, making it an ideal choice for upgrading traditional manual bending to intelligent manufacturing.